Basic Info.
Conveying Capacity
200-2000kg/H
Pipe Material
PVC and Stainless Steel 304, 201
Absorbed Material
Plastic Ganules, Plastic Powder
Application
Plastic Material Loading
Voltage
380V, 50Hz, 3phase(Can Be Customized)
Transmission Type
Flexible
Automatic Production Line
Comprehensive
Flexible Production
Intelligent Manufacturing
Rhythm
Flow Production Line
Production Scope
Product Line
Transport Package
PE Film + Wooden Pallet
Specification
stainless steel 304#
Product Description
As a fully ODM system, this central feeding system will be designed based on customerization.At present, most of the production plants of PVC products use manual weighing of various raw materials and auxiliary materials. This method is also feasible in the era of small factories, but in large factories, such as when the raw material mixing amount exceeds 1000 kg per hour, its uneconomical characteristics You can start to highlight it. such as:
1. The number of workers needs to be large, the wages of workers are soaring, and the emphasis on physical health has caused labor costs to rise rapidly.
2. Due to the emotional nature of the staff, working in a boring work environment for a long time will inevitably cause weighing inaccuracies and mismatches, causing major losses.
Therefore, the application of automatic weighing batching, mixing, and conveying systems is necessary. This system is suitable for large-scale production. For factories with an output of more than 1000 kg / hour, economic benefits are obvious.- The system mainly includes: Weighing device for main material feeding, Weighing device for auxiliary material feeding, liquid material batching, mixing unit, conveying system
- Using PLC and microcomputer combined control, it can realize long-term continuous feeding operation.
- Imported load cells
- The feeding part, according to the needs of the material, adopts stainless steel screw feeder, or vacuum feeder, pipe chain conveyor
Compason Automation's Advantages:
1. Compason focuses on the processing system of powder and granular materials. Mastering the characteristics of the materials and comprehensive understanding of the material processing technology are our strengths. We are good at solving problems in the process of conveying, storing, weighing, mixing and sieving, and provide the most ideal solution and overall project planning, and finally build a turnkey project tailored to customer needs.
2. Compason not only designs the system, but also manufactures important components to ensure product quality and reduce maintenance costs for users during the use of the system. Such as: Conveying: feeding rotary valve, direct-blow type rotary valve, rotor reversing valve, flap valve, electronic scale, super large mixing unit, pipe chain conveyor, vacuum loader, screw conveyor, vibrating screen.
The central feeding system can bring tangible benefits to the plastics processing companies, and will use the cost saved by users of the central feed in 2 to 3 years to make up for the equipment investment.
Compason is a world-leading supplier in the field of central feeding systems. HADRDEGA has a variety of material receivers. Different material combinations can be used to form different material supply systems, such as material type (one material and one pipeline ) or equipment type (one machine one pipe).
Each central feed system is designed based on customer's production capacity, raw material types, layout of the workshop molding equipment, and the conveying distance from the raw material area to the molding machine platform. It can provide customers with an optimized, most suitable Central feeding system.
• Material-type central feeding system is suitable for fewer raw materials
• Infrequent replacement of raw materials
• Suitable for long distance transmission
• Many molding machines
•Equipment type central feeding system is suitable for more kinds of raw materials
• Frequent replacement of raw materials
• Suitable for close transmission
• Fewer molding machines
COMPASON also has the world's leading mixing technology for air-flow mixing in the scheme of mixing and conveying materials.The HM series material receiver is equipped with an air flow stirring unit at the discharge port, which is suitable for the mixed and then transported system. The material after being stirred can be sent in batches through the pipeline cleaning valve. After the batch materials are all delivered to the material receiver, the raw material proportion is not changed, the airflow is stirred to open the compressed air, and the perfect combination of airflow stirring and suspension stirring can restore the initial state after material mixing.
TOY BRICK design
• Compason conveying system series material receivers have different capacity models from 14 to 54L
• Modular design can meet the needs of more customers
• The Controller can control up to 64 sub-controllers and the online suite software can be expanded up to 100 sub-controllers.
• In the case of a sufficiently large capacity of the vacuum unit, it is only necessary to connect the system in parallel to the system network without adding a central controller interface.
Zero risk design
All material receivers of Compason Central Feeding System have a master controller and are identical to the main controller, so any controller can easily replace the main controller. The central feeding system will not cause the entire feed system to collapse due to the failure of the master control.
After replacing the main controller in the system, the original parameters of the system will be automatically restored to the newly installed main controller, and do not need any settings to work properly.
Humanization design
The central feeding system not only sets the parameters of all material receivers through the master controller, but also allows the controller on each material receiver to set all parameters of the material receiver, making it quick and easy.
Each intelligent controller is equipped with a digital display, and any action of the material receiver can be easily controlled in real time via the display.
All the material receivers of the system communicate with the main controller through a signal line in parallel. The main controller can check the material receivers not in the system by one-click viewing. The maintenance is easy.
Pipe fittings
The Y-type branch is used for the opening of the material-type main pipe to the molding machine table. The special buffer design can reduce the conveying speed of the material in the pipe and reduce the gravity impact on the pipe bend.
•Pipe and pipe connection uses stainless steel pipe clamp with silicone sealing material
•R500 arc stainless steel elbow is adopted at the corner, wear-resistant glass elbow when transporting special materials
Pipeline cleaning
•After each feeding process, the system automatically opens the cleaning valve for cleaning the pipeline
•Transporting strong moisture-absorbing raw material need to clean the pipeline
•When replacing raw materials, pipelines need to be cleaned
•Avoid blockage in longer pipelines conveying
•Reduce the work load on the vacuum unit during the secondary suction and effectively protect the vacuum unit
Raw material distribution
• The raw material distribution station is suitable for the equipment type central feeding system, and the raw materials can be quickly distributed to different molding machines through the raw material distribution station.
• Fully automatic raw material distribution system, which can perfectly switch the required raw material pipelines through intelligent controllers to maximize the protection of raw material selection and distribution safety.
Vacuum unit and dust collector
• Compason will choose a vacuum unit that is more suitable for customers depending on the delivery distance and the size of the output.
• Main pump and standby units can be switched regularly
• The pump group can automatically switch to the standby pump group at high temperature failure
• Fan failure and no compressed air alarm shutdown
• The central dust collector will collect all the dust in the system's raw materials, and the system will automatically complete the filter bag cleaning task
Discharge and feeding
• Airtight structure design to meet the negative pressure conveying conditions required by the material receiver
• Large-diameter discharge port and stainless steel unloading baffle with inclined angle to optimize discharge and material level detection
• When the material receiver has no material, the discharge baffle is free to close by gravity, so that the CBE controller receives the feeding signal
• Complete combination of discharge baffle and discharge port during suction to ensure air tightness
Dry air sealing system
• The closed system can prevent the raw materials after drying from double moisture absorption
• Maintain the temperature of the material after drying
• Automatic compensation for dry hot air when pipeline is cleaned
• Air outlet can be used for hot air drying of raw materials to reduce energy loss
Flexible conveying
The intelligent conveying control technology can be adjusted according to the different material diameters and conveying distances of the material receiver, and the raw material can be transported at the optimal speed, and the purpose of protecting the raw materials can be achieved at the same time.
In some special areas, the intelligent controller can control the conveying speed of raw materials, and realize the function of protecting raw materials by selecting the conveying speed.
Product advantages
• Save raw materials
By reducing spillage and contamination of raw materials, at least 1 - 2% of raw materials can be saved
• Save labor costs
The centralized storage of raw materials can greatly reduce the labor cost input, without the need to transport the raw materials to the forming machine.
•Save space
The central feeding system can save more space by adding more molding equipment and ensure that the production workshop is clean and tidy
• Save energy
The central feed system saves about 80% of energy consumption compared to the stand-alone feed system
• Reduce maintenance costs
The central feed system not only has a lower maintenance rate than the stand-alone feed system, but also reduces maintenance costs on this basis.
Address:
Hantong Road 88, Wujie Town, Tongzhou District, Nantong, Jiangsu, China
Business Type:
Trading Company
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
Compason intelligent machinery (Nantong )Co., Ltd, Company is located in Nantong Yangtze River delta economic zone, is a professional high and new technology enterprise specialized in developing, producing and selling blow molding equipment and mold industry, centralized feeding system, plastic recycling machines, automatic mask machine and melt-blown non-woven fabric machines.
The products are suitable for processing different plastic hollow container, covering a wide range of plastics involved in pharmaceutical, chemical, petroleum, food, lighting, tools, automobile, chemical industry, toys, etc. The high quality bottle blowing machinery equipment and technology developed by the company is highly praised by the customers at home and abroad for its high output, good quality, stable performance and excellent function.
Since we start this new enterprise, we place most attention on building a strong and experienced techinician team from industrial designing, electrical automatation, program engineering, factory production line layout, problem shoot, fault detection and etc. Based on this team and these engineers from brand companies and first row factories, we have the faith and ability to say we can provide our customs the one-stand plastic solution, not just the machines, but also the before and after sale service.
Our company provides good and perfect customer service and technical support, committed to the construction of resource-saving, environmentally friendly, low-carbon economy, civilized and harmonious new enterprise and strive!
We always adhere to the "quality, innovation, integrity, win-win" business philosophy, and strive to give full play to the enterprise′s own technical advantages, and strive to meet the needs of customers with reasonable price, excellent quality, efficient service.
